The Battery Series
Part 4: Critical Ingredients Needed to Fuel the Battery Boom
The Battery Series is a five-part infographic series that explores what investors need to know about modern battery technology, including raw material supply, demand, and future applications.
The Critical Ingredients Needed to Fuel the Battery Boom
We’ve already looked at the evolution of battery technology and how lithium-ion technology will dominate battery market share over the coming years. Part 4 of the Battery Series breaks down the raw materials that will be needed for this battery boom.
Batteries are more powerful and reliable than ever, and costs have come down dramatically over years. As a result, the market for electric vehicles is expected to explode to 20 million plug-in EV sales per year by 2030.
To power these vehicles, millions of new battery packs will need to be built. The lithium-ion battery market is expected to grow at a 21.7% rate annually in terms of the actual energy capacity required. It was 15.9 GWh in 2015, but will be a whopping 93.1 GWh by 2024.
Dissecting the Lithium-Ion
While there are many exciting battery technologies out there, we will focus on the innards of lithium-ion batteries as they are expected to make up the vast majority of the total rechargeable battery market for the near future.
Each lithium-ion cell contains three major parts:
1) Anode (natural or synthetic graphite)
2) Electrolyte (lithium salts
3) Cathode (differing formulations)
While the anode and electrolytes are pretty straightforward as far as lithium-ion technology goes, it is the cathode where most developments are being made.
Lithium isn’t the only metal that goes into the cathode – other metals like cobalt, manganese, aluminum, and nickel are also used in different formulations. Here’s four cathode chemistries, the metal proportions (excluding lithium), and an example of what they are used for:
|Cathode Type||Chemistry||Example Metal Portions||Example Use|
|NCA||LiNiCoAlO2||80% Nickel, 15% Cobalt, 5% Aluminum||Tesla Model S|
|LCO||LiCoO2||100% Cobalt||Apple iPhone|
|LMO||LiMn2O4||100% Manganese||Nissan Leaf|
|NMC||LiNiMnCoO2||Nickel 33.3%, Manganese 33.3%, Cobalt 33.3%||Tesla Powerwall|
|LFP||LiFePO4||100% Iron||Starter batteries|
While manganese and aluminum are important for lithium-ion cathodes, they are also cheaper metals with giant markets. This makes them fairly easy to procure for battery manufacturers.
Lithium, graphite, and cobalt, are all much smaller and less-established markets – and each has supply concerns that remain unanswered:
- South America: The countries in the “Lithium Triangle” host a whopping 75% of the world’s lithium resources: Argentina, Chile, and Bolivia.
- China: 65% of flake graphite is mined in China. With poor environmental and labor practices, China’s graphite industry has been under particular scrutiny – and some mines have even been shut down.
- Indonesia: Price swings of nickel can impact battery makers. In 2014, Indonesia banned exports of nickel, which caused the price to soar nearly 50%.
- DRC: 65% of all cobalt production comes from the DRC, a country that is extremely politically unstable with deeply-rooted corruption.
- North America: Yet, companies such as Tesla have stated that they want to source 100% of raw materials sustainably and ethically from North America. The problem? Only nickel sees significant supply come from the continent.
Cobalt hasn’t been mined in the United States for 40 years, and the country produced zero tonnes of graphite in 2015. There is one lithium operation near the Tesla Gigafactory 1 site but it only produces 1,000 tonnes of lithium hydroxide per year. That’s not nearly enough to fuel a battery boom of this size.
To meet its goal of a 100% North American raw materials supply chain, Tesla needs new resources to be discovered and extracted from the U.S., Canada, or Mexico.
Raw Material Demand
While all sorts of supply questions exist for these energy metals, the demand situation is much more straightforward.
Consumers are demanding more batteries, and each battery is made up of raw materials like cobalt, graphite, and lithium.
Today, about 40% of cobalt is used to make rechargeable batteries. By 2019, it’s expected that 55% of total cobalt demand will go to the cause.
In fact, many analysts see an upcoming bull market in cobalt.
- Battery demand is rising fast
- Production is being cut from the Congo
- A supply deficit is starting to emerge
“In many ways, the cobalt industry has the most fragile supply structure of all battery raw materials.” – Andrew Miller, Benchmark Mineral Intelligence
There is 54kg of graphite in every battery anode of a Tesla Model S (85kWh).
Benchmark Mineral Intelligence forecasts that the battery anode market for graphite (natural and synthetic) will at least triple in size from 80,000 tonnes in 2015 to at least 250,000 tonnes by the end of 2020.
Goldman Sachs estimates that a Tesla Model S with a 70kWh battery uses 63 kilograms of lithium carbonate equivalent (LCE) – more than the amount of lithium in 10,000 cell phones.
Further, for every 1% increase in battery electric vehicle (BEV) market penetration, there is an increase in lithium demand by around 70,000 tonnes LCE/year.
Lithium prices have recently spiked, but they may begin sliding in 2019 if more supply comes online.
The Future of Battery Tech
Sourcing the raw materials for lithium-ion batteries will be critical for our energy mix.
But, the future is also bright for many other battery technologies that could help in solving our most pressing energy issues.
Part 5 of The Battery Series will look at the newest technologies in the battery sector.
Visualizing China’s Dominance in Battery Manufacturing (2022-2027P)
This infographic breaks down battery manufacturing capacity by country in 2022 and 2027.
Visualizing China’s Dominance in Battery Manufacturing
With the world gearing up for the electric vehicle era, battery manufacturing has become a priority for many nations, including the United States.
However, having entered the race for batteries early, China is far and away in the lead.
Using the data and projections behind BloombergNEF’s lithium-ion supply chain rankings, this infographic visualizes battery manufacturing capacity by country in 2022 and 2027p, highlighting the extent of China’s battery dominance.
Battery Manufacturing Capacity by Country in 2022
In 2022, China had more battery production capacity than the rest of the world combined.
|Rank||Country||2022 Battery Cell|
Manufacturing Capacity, GWh
|% of Total|
|#7||🇰🇷 South Korea||15||1%|
With nearly 900 gigawatt-hours of manufacturing capacity or 77% of the global total, China is home to six of the world’s 10 biggest battery makers. Behind China’s battery dominance is its vertical integration across the rest of the EV supply chain, from mining the metals to producing the EVs. It’s also the largest EV market, accounting for 52% of global sales in 2021.
Poland ranks second with less than one-tenth of China’s capacity. In addition, it hosts LG Energy Solution’s Wroclaw gigafactory, the largest of its kind in Europe and one of the largest in the world. Overall, European countries (including non-EU members) made up just 14% of global battery manufacturing capacity in 2022.
Although it lives in China’s shadow when it comes to batteries, the U.S. is also among the world’s lithium-ion powerhouses. As of 2022, it had eight major operational battery factories, concentrated in the Midwest and the South.
China’s Near-Monopoly Continues Through 2027
Global lithium-ion manufacturing capacity is projected to increase eightfold in the next five years. Here are the top 10 countries by projected battery production capacity in 2027:
|Rank||Country||2027P Battery Cell|
Manufacturing Capacity, GWh
|% of Total|
China’s well-established advantage is set to continue through 2027, with 69% of the world’s battery manufacturing capacity.
Meanwhile, the U.S. is projected to increase its capacity by more than 10-fold in the next five years. EV tax credits in the Inflation Reduction Act are likely to incentivize battery manufacturing by rewarding EVs made with domestic materials. Alongside Ford and General Motors, Asian companies including Toyota, SK Innovation, and LG Energy Solution have all announced investments in U.S. battery manufacturing in recent months.
Europe will host six of the projected top 10 countries for battery production in 2027. Europe’s current and future battery plants come from a mix of domestic and foreign firms, including Germany’s Volkswagen, China’s CATL, and South Korea’s SK Innovation.
Can Countries Cut Ties With China?
Regardless of the growth in North America and Europe, China’s dominance is unmatched.
Battery manufacturing is just one piece of the puzzle, albeit a major one. Most of the parts and metals that make up a battery—like battery-grade lithium, electrolytes, separators, cathodes, and anodes—are primarily made in China.
Therefore, combating China’s dominance will be expensive. According to Bloomberg, the U.S. and Europe will have to invest $87 billion and $102 billion, respectively, to meet domestic battery demand with fully local supply chains by 2030.
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